Navigation Links
Film coatings made from whey
Date:1/9/2012

From pre-packed Camembert to shrink-wrapped meat loaf choosing the right packaging is a key issue in the food industry. Companies need to protect food products from oxygen, moisture and chemical and biological contamination while keeping them fresh for as long as possible. Transparent multilayer films, in which each layer offers specific benefits, are frequently used to protect food from contamination. To minimize the amount of oxygen that penetrates the packaging, companies typically use expensive, petrochemical-based polymers such as ethylene vinyl alcohol (EVOH) copolymers as barrier materials. The German Society for Packaging Market Research (Gesellschaft fr Verpackungsmarktforschung mbH) estimates that more than 640 square kilometers of composite materials employing EVOH as an oxygen barrier layer will be produced and used in Germany in 2014 enough to completely cover Lake Constance. There is therefore a strong impetus to develop a sustainable packaging material which is both economical to produce and environmentally friendly. Researchers working on the EU's "Wheylayer" project have been using whey protein instead of petrochemical-based polymers. The natural ingredients in the whey extend the shelf life of food products, and the whey protein layer is biodegradable. The results of the research are promising. "We've managed to develop a whey protein formulation that can be used as the raw material for a film barrier layer. And we have also developed an economically viable process which can be used to produce the multifunctional films on an industrial scale," says Markus Schmid from the Fraunhofer Institute for Process Engineering and Packaging IVV in Freising.

But how is it even possible to make a barrier layer from whey? The researchers from the IVV began by purifying sweet whey and sour whey and producing high purity whey protein isolates. They tested a range of different modification methods in order to obtain suitable proteins with outstanding film-forming properties. To enable these proteins to withstand the mechanical loads involved, they were subsequently mixed with differing concentrations of various softeners and other additives, which were also biobased. "All these additives are approved substances," says Schmid. The search for the perfect formula was a tricky process for the Freising-based researchers. For example, use too many softeners and the barrier effect against water vapor and oxygen decreases, which means that the food is no longer adequately protected. In the end, the researchers not only found the optimum formula, but also came up with a suitable, economically viable and industrial-scale method of applying whey protein coatings to plastic films and combining these with other films using different technologies. The overall process produces multilayer structures with barrier functions which can be used to produce flexible, transparent food packaging materials. "Our work at the IVV to manufacture a multilayer film of this kind using a roll-to-roll method is a world's first," Schmid notes. Companies that choose to make the switch to whey proteins in the future will only need to make minor modifications to their plants. The researchers have already applied for a patent on their new technology.

The IVV researchers are so convinced of whey proteins' future potential as an alternative packaging material that they have initiated their own project which goes one step further. According to a survey carried out by the German Society for Packaging Market Research, there is not only an increasing demand for composite films, but also an increasing need for thermoformable composites. Growing demand for prepared products in trays is expected to increase the volume of these composites from 76,497 tons in 2009 to 93,158 tons in 2014. The researchers are working hard to replace EVOH in thermoform composites with a barrier layer based on whey protein. This additional application for whey protein would likewise conserve resources and reduce the emission of carbon dioxide into the atmosphere.


'/>"/>

Contact: Klaus Noller
klaus.noller@ivv.fraunhofer.de
49-816-149-1500
Fraunhofer-Gesellschaft
Source:Eurekalert  

Post Your Comments:
*Name:
*Comment:
*Email:
Related Image:
Film coatings made from whey
(Date:6/25/2016)... (PRWEB) , ... June 25, 2016 , ... First ... United States, named Dr. Sesan Ogunleye, as the Medical Director of its new Mesquite-Samuell ... facility Medical Director of our new Mesquite location,” said Dr. James M. Muzzarelli, Executive ...
(Date:6/25/2016)... ... 2016 , ... Conventional wisdom preaches the benefits of moderation, whether it’s a ... the bar too high can result in disappointment, perhaps even self-loathing. However, those who ... , Research from PsychTests.com reveals that behind the tendency to set ...
(Date:6/24/2016)... ... June 24, 2016 , ... Marcy was in a crisis. Her son James, eight, ... at his family verbally and physically. , “When something upset him, he couldn’t control his ... it. He would throw rocks at my other children and say he was going to ...
(Date:6/24/2016)... ... June 24, 2016 , ... Comfort Keepers® of San Diego, CA ... the Road To Recovery® program to drive cancer patients to and from their cancer ... ensure the highest quality of life and ongoing independence. Getting to and from ...
(Date:6/24/2016)... ... June 24, 2016 , ... ... proud to recognize Dr. Barry M. Weintraub as a prominent plastic surgeon and ... women in the world, and the most handsome men, look naturally attractive. Plastic ...
Breaking Medicine News(10 mins):
(Date:6/24/2016)... , June 24, 2016   Pulmatrix, Inc ., ... developing innovative inhaled drugs, announced today that it was ... Investments reconstituted its comprehensive set of U.S. and ... "This is an important milestone for Pulmatrix," said Chief ... shareholder awareness of our progress in developing drugs for ...
(Date:6/24/2016)... KNOXVILLE, Tenn. , June 24, 2016 /PRNewswire/ ... market providing less invasive and more durable cerebrospinal ... million in funding.  The Series-A funding is led ... the Lighthouse Fund, and other private investors.  Arkis, ... less-invasive neurosurgical instrumentation and the market release of ...
(Date:6/23/2016)... DUBLIN , June 23, 2016 ... "Dialysis Devices Global Market - Forecast to 2022" report ... is the treatment method for the patients with kidney failure, ... and excess fluid from the patient,s blood and thus the ... sodium, potassium and chloride in balance. Increasing ...
Breaking Medicine Technology: