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World of lights in the microcosmos
Date:6/16/2010

few days, we completely structured the entire surface. With the previous approach, the process would have taken weeks, or even months, says Wenzel. The preliminary product is the master: a transparent and optically conductive plastic panel.

In order to determine if the microstructured master possesses the desired characteristics, it must first be tested based on a few parameters. The machine can accomplish this task as well, says Wenzel. If the approximately 80 percent of the surface is completely structured, the machine tests the properties of the sheet. If these properties are not consistent with the optical design settings, then the machine can implement the necessary corrections during the imprint process. Well, we are optimizing the component while it's still in the machine, as Wenzel explains the advantages. Once the plastic surface has the desired light control capabilities, then the engineers immerse the master into a nickel bath and galvanize it. The nickel shim created in this manner can then go into mass replication.

With our ultraprecise machine, we are capable of producing an entire array of systems with background lighting, says Wenzel. No matter if it's for displays, architectural lighting or a car's interior lighting: IPT researchers can implement almost any optical design, thanks to this machine, and adapt the machine technology reliably, and above all, efficiently. In other words: ready for mass production.


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Contact: Dr.-Ing. Christian Wenzel
christian.wenzel@ipt.fraunhofer.de
49-241-890-4220
Fraunhofer-Gesellschaft
Source:Eurekalert  

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