The researchers said the PlaCSH solar cells can be manufactured cost-effectively in wallpaper-size sheets. Chou's lab used "nanoimprint," a low-cost nanofabrication technique Chou invented 16 years ago, which embosses nanostructures over a large area, like printing a newspaper.
Beside the innovative design, the work involved optimizing the system. Getting the structure exactly right "is critical to achieving high efficiency," said Ding, a graduate student in electrical engineering.
Chou said that the development could have a number of applications depending on the type of solar collector. In this series of experiments, Chou and Ding worked with solar cells made from plastic, called organic solar cells. Plastic is cheap and malleable and the technology has great promise, but it has been limited in commercial use because of organic solar cells' low efficiency.
In addition to a direct boost to the cells' efficiency, the new nanostructured metal film also replaces the current ITO electrode that is the most expensive part of most current organic solar cells.
"PlaCSH also is extremely bendable," Chou said. "The mechanical property of ITO is like glass; it is very brittle."
|Contact: John Sullivan|
Princeton University, Engineering School