Navigation Links
Scientists patent corrosion-resistant nano-coating for metals
Date:3/25/2009

UPTON, NY - Scientists at the U.S. Department of Energy's Brookhaven National Laboratory have developed a method for coating metal surfaces with an ultrathin film containing nanoparticles - particles measuring billionths of a meter - which renders the metal resistant to corrosion and eliminates the use of toxic chromium for this purpose. The scientists have been awarded U.S. Patent number 7,507,480 for their method and the corrosion-resistant metals made from it. The technology is available for licensing.

"Our coating is produced right on the metal using a simple two- or three-step process to produce a thin film structure by crosslinking among the component compounds," said chemist Toshifumi Sugama, a guest researcher at Brookhaven Lab. "The result is a layer less than 10 nanometers thick that protects the metal from corrosion, even in briny conditions."

Corrosion resistance is essential for metals used in a wide range of applications, from electronics to aviation to power plants. Traditionally, compounds containing a toxic form of chromium have provided the best corrosion resistance. Scientists looking to develop chromium-free alternatives have been unable to achieve the thin layers desirable for many applications. "Ultrathin coatings reduce the amount of material needed to provide corrosion resistance, thereby reducing the cost," Sugama explained.

Sugama's approach achieves several goals - low toxicity and excellent corrosion resistance in a film measuring less than 10 nanometers that can be applied to a wide array of metals, including aluminum, steel, nickel, zinc, copper, bronze, and brass. According to Sugama, the coating should be of specific interest to industries that produce coated valves, pumps, and other components, as well as the manufacturers of aluminum fins used in air-cooled condensers at geothermal power plants, where preventing brine-induced corrosion is a high priority.

The coating can be made in a variety of ways suited to a particular application. In one embodiment, it starts as a liquid solution that can be sprayed onto the metal, or the metal can be dipped into it. The metal is then subjected to one or more treatment steps, sometimes including heating for a period of time, to trigger cross-linking reactions between the compounds, and simultaneously, to form corrosion-inhibiting metal oxide nanoparticles, such as environmentally benign cerium-based oxides.

"Among the key factors that ensure the maximum corrosion-mitigating performance of these ultrathin coating films are the great water-repellency, the deposition of metal oxide nanoparticles over the metal's surface, and their excellent adhesion to metal. The combination of these factors considerably decreased the corrosion of metals," said Sugama.

The corrosion resistance of these coatings can be comparable, and even superior, to chromium-based coatings, he said. In fact, these new coatings provide even better coverage of metal surfaces than chromium coatings. Sugama added, "This is particularly advantageous when the metal to be coated possesses fine structural detail."

Because the method deposits such a thin coating of material, it is highly economical and efficient.


'/>"/>

Contact: Karen McNulty Walsh
kmcnulty@bnl.gov
631-344-8350
DOE/Brookhaven National Laboratory
Source:Eurekalert

Related biology technology :

1. Gladstone scientists uncover potential mechanism of memory loss in Alzheimers disease
2. Three Studies by Independent Scientists Highlighting Pressure Cycling Technology (PCT) to be Presented this Week at the British Mass Spectrometry Societys 29th Annual Meeting
3. Social Network for Scientists Marks Ten Years Online
4. Scientists synthesize memory in yeast cells
5. Scientists synthesize memory in yeast cells
6. University of Leicester scientists discover technique to help friendly bacteria
7. Scientists discover how cancer may take hold
8. Yale scientists make 2 giant steps in advancement of quantum computing
9. New Scientists Boost Disease-based Research at Boston Biomedical Research Institute
10. Scientists say sabercat bit like a pussycat
11. New Corporate Website Launched - Focus on Life Scientists, Flow Cytometrists, & Clinicians
Post Your Comments:
*Name:
*Comment:
*Email:
(Date:5/15/2017)... ... May 15, 2017 , ... Tunnell Consulting announced that Julia ... Key Role of Specifications in Process Validation,” at the Process Validation Summit 2017, ... bring together leaders from the pharmaceutical and biotech industries to explore processes, strategies and ...
(Date:5/15/2017)... Glendale, Calif. (PRWEB) , ... May 15, 2017 ... ... with today’s launch of ELEVATE Advanced Lift Contouring Cream, a gravity-shattering cream with ... , “We’re thrilled to bring the Advanced Lift Contouring Cream to ...
(Date:5/15/2017)...  IBM (NYSE: IBM ) scientists have ... DNA molecules with the potential to efficiently reveal ... technology complements the IBM Research,s "lab-on-a-chip" nanoDLD ... and which may also contain biomarkers for disease ... of diamond shaped micropillars 1 to pre-stretch ...
(Date:5/12/2017)... 12, 2017  Eli Lilly and Company (NYSE: ... investigational treatment for the prevention of episodic and ... Phase 3 studies (EVOLVE-1, EVOLVE-2 and REGAIN) demonstrating ... migraine headache days compared to placebo at both ... from these three studies bring us one step ...
Breaking Biology Technology:
(Date:5/6/2017)... -- RAM Group , Singaporean based technology ... biometric authentication based on a novel  quantum-state ... perform biometric authentication. These new sensors are based on a ... Group and its partners. This sensor will have widespread ... security. Ram Group is a next generation sensor ...
(Date:4/17/2017)... NXT-ID, Inc. (NASDAQ: NXTD ) ("NXT-ID" or the ... Annual Report on Form 10-K on Thursday April 13, 2017 with ... ... Relations section of the Company,s website at http://www.nxt-id.com  under "SEC ... . 2016 Year Highlights: Acquisition ...
(Date:4/11/2017)... Research and Markets has announced the addition ... their offering. ... tracking market to grow at a CAGR of 30.37% during the ... 2017-2021, has been prepared based on an in-depth market analysis with ... its growth prospects over the coming years. The report also includes ...
Breaking Biology News(10 mins):