Navigation Links
Researchers build a tougher, lighter wind turbine blade
Date:8/30/2011

Efforts to build larger wind turbines able to capture more energy from the air are stymied by the weight of blades. A Case Western Reserve University researcher has built a prototype blade that is substantially lighter and eight times tougher and more durable than currently used blade materials.

Marcio Loos, a post-doctoral researcher in the Department of Macromolecular Science and Engineering, works with colleagues at Case Western Reserve, and investigators from Bayer MaterialScience in Pittsburgh, and Molded Fiber Glass Co. in Ashtabula, Ohio, comparing the properties of new materials with the current standards used in blade manufacturing.

On his own, Loos went to the lab on weekends and built the world's first polyurethane blade reinforced with carbon nanotubes. He wanted to be sure the composite that was scoring best on preliminary tests could be molded into the right shape and maintain properties.

Using a small commercial blade as a template, he manufactured a 29-inch blade that is substantially lighter, more rigid and tougher.

"The idea behind all this is the need to develop stronger and lighter materials which will enable manufacturing of blades for larger rotors," Loos said.

That's an industry goal.

In order to achieve the expansion expected in the market for wind energy, turbines need a bigger share of the wind. But, simply building larger blades isn't a smart answer.

The heavier the blades, the more wind is needed to turn the rotor. That means less energy is captured. And the more the blades flex in the wind, the more they lose the optimal shape for catching moving air, so, even less energy is captured.

Lighter, stiffer blades enable maximum energy and production.

"Results of mechanical testing for the carbon nanotube reinforced polyurethane show that this material outperforms the currently used resins for wind blades applications," said Ica Manas-Zloczower, professor of macromolecular science and engineering and associate dean in the Case School of Engineering.

Loos is working in the Manas-Zloczower lab where she and Chemical Engineering Professor Donald L. Feke, a vice provost at the university, serve as advisors on the project.

In a comparison of reinforcing materials, the researchers found carbon nanotubes are lighter per unit of volume than carbon fiber and aluminum and had more than 5 times the tensile strength of carbon fiber and more than 60 times that of aluminum.

Fatigue testing showed the reinforced polyurethane composite lasts about eight times longer than epoxy reinforced with fiberglass. The new material was also about eight times tougher in delamination fracture tests.

The performance in each test was even better when compared to vinyl ester reinforced with fiberglass, another material used to make blades.

The new composite also has shown fracture growth rates at a fraction of the rates found for traditional epoxy and vinyl ester composites.

Loos and the rest of the team are continuing to test for the optimal conditions for the stable dispersion of nanotubes, the best distribution within the polyurethane and methods to make that happen.

The functional prototype blades built by Loos, which were used to turn a 400-watt turbine, will be stored in our laboratory, Manas-Zloczower said. "They will be used to emphasize the significant potential of carbon nanotube reinforced polyurethane systems for use in the next generation of wind turbine blades."


'/>"/>

Contact: Kevin Mayhood
kevin.mayhood@case.edu
216-368-4442
Case Western Reserve University
Source:Eurekalert

Related biology technology :

1. Understanding the science of solar-based energy: more researchers are better than one
2. Researchers decode viral process that prepares cells for HIV infection
3. Dartmouth researchers advance cellulosic ethanol production
4. Researchers develop new model for cystic fibrosis
5. Use it or lose it? Researchers investigate the dispensability of our DNA
6. Sigma-Aldrich and the University of Illinois Offer New Boronic Acid Surrogates to Researchers Worldwide Through Licensing Agreement
7. Researchers write protein nanoarrays using a fountain pen and electric fields
8. Researchers show how to stamp nanodevices with rubber molds
9. The Lancets New Online Medical Journal Helps Clinicians and Medical Researchers Find Practice-Changing Evidence Quickly and Easily
10. Ultrafast lasers give CU-Boulder researchers a snapshot of electrons in action
11. VAP(R) Cholesterol Test Helps Researchers Identify Treatment Effects of Combination Therapy
Post Your Comments:
*Name:
*Comment:
*Email:
(Date:10/10/2017)... 2017 International research firm Parks Associates announced today ... the TMA 2017 Annual Meeting , October 11 in ... home security market and how smart safety and security products impact the ... Parks Associates: Smart Home Devices: ... "The residential security market has experienced ...
(Date:10/10/2017)... ... 10, 2017 , ... USDM Life Sciences , the ... sciences and healthcare industries, announces a presentation by Subbu Viswanathan and Jennifer Jaye ... GxP Validation for Agile Cloud Platforms,” will present a revolutionary approach to achieving ...
(Date:10/9/2017)... SAN DIEGO , Oct. 9, 2017 /PRNewswire/ ... a biological mechanism by which its ProCell stem ... of critical limb ischemia.  The Company, demonstrated that ... the amount of limbs saved as compared to ... of the molecule HGF resulted in reduction of ...
(Date:10/9/2017)... ... October 09, 2017 , ... At its national board meeting in ... professor in Harvard University’s Departments of Physics and Astronomy, has been selected for membership ... the winning team for the 2015 Breakthrough Prize in Fundamental physics for the discovery ...
Breaking Biology Technology:
(Date:4/11/2017)... 11, 2017 NXT-ID, Inc. (NASDAQ:   ... announces the appointment of independent Directors Mr. Robin D. ... Board of Directors, furthering the company,s corporate governance and expertise. ... Gino Pereira , ... forward to their guidance and benefiting from their considerable expertise ...
(Date:4/4/2017)... , April 4, 2017   EyeLock LLC , ... that the United States Patent and Trademark Office (USPTO) ... covers the linking of an iris image with a ... and represents the company,s 45 th issued patent. ... is very timely given the multi-modal biometric capabilities that ...
(Date:3/29/2017)... , March 29, 2017  higi, the health IT ... North America , today announced a ... the acquisition of EveryMove. The new investment and acquisition ... of tools to transform population health activities through the ... data. higi collects and secures data today ...
Breaking Biology News(10 mins):