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Medical Device Manufacturer MRPC Drives Quality With ‘Scientific Molding'
Date:6/4/2010

Innovative molding approach provides superior component consistency and greater efficiencies

Butler, Wis. (Vocus) June 3, 2010 -- MRPC, a leading single-source provider of medical device components and assemblies, continues its commitment to product quality and responsiveness by advancing the application of scientific molding across multiple manufacturing processes.

Scientific molding is a disciplined process development practice that utilizes statistical analysis of key variables to enhance the precision and reliability of thermoplastic components. MRPC has expanded this approach to include silicone molding as well.

“For the medical device companies we serve, the quality and performance of components are vital factors in their choice of manufacturers,” said MRPC President Greg Riemer. “Expanding our use of leading-edge processes such as scientific molding helps demonstrate our leadership in those areas.”

Scientific molding requires process engineers to identify optimal material conditions by evaluating factors such as material temperature, flow rate, pressure and cooling rate during molding process development. The effects of these variables on one another are entered in detailed charts for each material and on every piece of equipment the molder will use. This enables the manufacturer to properly calibrate machinery and produce the same material conditions no matter which molding press is being used. The results are consistent parts and material properties across each lot.
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