Navigation Links
Laser welding in the right light
Date:2/2/2011

This release is available in German.

It's a quick process, generates almost no waste and is extremely precise: within a few seconds, a laser beam has welded the casing and speedometer cover together without any screws, clamps or glues whatsoever. The result is a perfect weld seam scarcely visible to the naked eye. There are no sparks or particles flying through the air during welding. What's more: the resulting heat is confined to a minimal area. This protects the material. Many industries have now turned to welding plastics with a laser.

Still, the technology has its limits; when it comes to fusing two plastic components together, for instance, there is little freedom of choice. Up until now, the upper joining part had to be transparent to permit the laser to shine through unimpeded while the lower joining part absorbed the radiation. This usually meant soot particles had to be blended into the plastic. These particles absorb the energy of the laser beam and transmit the fusion heat generated to the upper joining part. "Up until now, you usually had to choose a single plastic combination: transparent and black. There are lots of applications in medical technology, for instance where what's needed is a combination of two transparent plastics," explains Dr.-Ing. Alexander Olowinsky, project manager at the Fraunhofer Institute for Laser Technology ILT in Aachen, Germany. The researcher and his team have now managed to erase the previous boundaries of laser welding.

"The industry now also makes infrared absorbers that are nearly transparent, but these are not only very expensive but also have a green, yellowish tint to them," Olowinsky elaborates. "So our goal was to find a way to get the job done completely free of absorber materials." To accomplish this, researchers studied the absorption spectra of a range of transparent polymers in search of wavelength ranges within which plastic absorbs laser radiation. Then the scientists tested and perfected the laser systems to match: systems that emit light of the right wavelengths. "Before, you didn't have the right light source," Olowinsky adds. "It was only during the past few years that laser sources have been developed that emit light in these wavelength ranges." To deliver the light energy to the joining level to the seam along the border between the two transparent plastics the experts at ILT came up with special lens systems. These systems focus the beam so that the highest energy density occurs at the beam waist where the beam diameter is the smallest so that the highest temperature is delivered precisely to the joining level.

The researchers' most promising results were achieved at a wavelength of around 1700 nanometers. "This is the peak welding-efficiency range," Olowinsky summarizes. Nevertheless, the researchers are also continuing work on the EU Commission-sponsored "PolyBright" project (www.polybright.eu) in search of the combination of the right absorption bands with the matching light sources. "The result has to be the most cost-effective laser system possible that can execute high-precision welding tasks at the highest possible speed."

Medical technology and bioanalytics in particular are among the main beneficiaries of the new welding process: The magic word is "lab on a chip." This refers to automatic, miniature-sized laboratory analysis on the surface of a chip. Whether fluids, protein or DNA analyses the spectrum of applications is a broad one.


'/>"/>

Contact: Dr. Alexander Olowinsky
alexander.olowinsky@ilt.fraunhofer.de
49-241-890-6491
Fraunhofer-Gesellschaft
Source:Eurekalert

Related biology news :

1. Sensitive laser instrument could aid search for life on Mars
2. ESA tests laser to measure atmospheric carbon dioxide
3. Princeton researchers discover new type of laser
4. Scientists use lasers to measure changes to tropical forests
5. Fattysaurus or thinnysaurus? How dinosaurs measure up with laser imaging
6. Researcher: Lasers used to detect melamine in baby formula
7. Using high-precision laser tweezers to juggle cells
8. Healing wounds with lasers, vehicles that drive themselves, other cutting-edge optics
9. Nonstick and laser-safe gold aids laser trapping of biomolecules
10. New Report Just Published: World Solid-State, Fiber, Gas and Dye Lasers Market Report
11. Laser processes promise better artificial joints, arterial stents
Post Your Comments:
*Name:
*Comment:
*Email:
(Date:8/15/2017)... ivWatch LLC , a medical device company focused on improving the ... its ISO 13485 Certification, the global standard for medical device quality ... ... device for the early detection of IV infiltrations. ... "This is an important milestone for ivWatch, as it validates ...
(Date:6/30/2017)... , June 30, 2017 Today, ... developer and supplier of face and eye tracking ... Featured Product provider program. "Artificial ... innovative way to monitor a driver,s attentiveness levels ... from being able to detect fatigue and prevent ...
(Date:6/14/2017)... PARIS , June 15, 2017  IBM (NYSE: IBM ... the international tech event dedicated to developing collaboration between startups ... on June 15-17. During the event, nine startups will ... deliver value in various industries. ... in the international market, with a 30 percent increase in ...
Breaking Biology News(10 mins):
(Date:10/11/2017)... ... October 11, 2017 , ... Disappearing forests and increased emissions are ... 5.5 million people each year. Especially those living in larger cities are affected by ... in one of the most pollution-affected countries globally - decided to take action. , ...
(Date:10/10/2017)... ... 10, 2017 , ... For the second time in three ... Mentoring Award. Representatives of the FirstHand program travelled to Washington, D.C. Tuesday, October ... US2020’s mission is to change the trajectory of STEM education in America by ...
(Date:10/10/2017)... ... October 10, 2017 , ... The ... prestigious awards honoring scientists who have made outstanding contributions to analytical ... during Pittcon 2018, the world’s leading conference and exposition for laboratory science, which ...
(Date:10/9/2017)... ... October 09, 2017 , ... ... 5, 2017, in the medical journal, Epilepsia, Brain Sentinel’s SPEAC® System which ... video EEG, in detecting generalized tonic-clonic seizures (GTCS) using surface electromyography (sEMG). ...
Breaking Biology Technology: